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Winpact 10L/30L/50L Pilot Scale SIP Fermentation System

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  • Wide range of vessel selection, from 10L to 50L working volume
  • Colorful interface at 10.4" or above
  • Fully automated process with remote monitoring
  • 15-step automatic program setting
  • Orbital welding ensures minimal residue buildup
  • Highest grade construction with 316L stainless steel
  • Jacket design provides astounding temperature control
  • Exhaust pressure relief valve for maximum safety precaution
  • Multiple safety design integration for peace of mind operation
  • Remote monitoring & controlling software free from purchase
  • Password protection for multiple users with special requirements
  • Various optional devices for process optimization and needs
  • Ethernet communication with Winpact SCADA software, and IP address
  Download Manual

Capacity 10 L / 20 L / 30 L
Total Volume 15 L / 42 L / 67 L
Working Volume 10 L / 30 L / 50 L
Vessel and jacket maximum working pressure 3 bar (43.5 psig) / 4 bar (58 psig)
Type Double layered fully enclosed capsule-type tank
Material Direct contact to medium - 316L stainless steel; all others - 304 stainless steel
Surface finish Interior polish ≦ 25 Ra/in (0.6 μm) Mechanical polishing; Electropolish optional Exterior polish ≦ 32 Ra/in (0.8 μm) Mechanical polishing; Electropolish optional
Ports Ports designed according to user requirements
Piping and valve materials Parts that directly contact with the product/medium uses 316L stainless steel (≤25 Ra/in) internal polished tubing (BPE standard)
Controller 10.4” color industrial touch screen
Setting Automated sterilization process, Automated fermentation program
DO 0-200%, Control range:0-100%, adjustable * Software electrode calibration, with automatic temperature compensation function * Includes one set of side-inserted stainless steel autoclavable DO electrode * DO Stat features with intelligent feeding
pH * PID control with adjustable deadband * Control range0 to 14 (2-12 for maximum precision), resolution: 0.01 pH * Calibration function with automatic temperature compensation function * Includes one set of side-inserted, autoclavable pH probe with stainless steel housing * pH Stat features with intelligent feeding
Pump * Built-in peristaltic pumps * Each feeding pump can run adjustable 15-step program * Each pump can be adjusted for speed, forward and backward direction, and manual or automatic mode * Each of the four peristaltic pumps can be designated for different functions: acid pump, base pump, antifoam pump, or substrate feeding pump * Optional fifth and six peristaltic pump available
Temperature * Vessel temperature is measured with a side-inserted PT-100 temperature probe and maintained using PID control. * Control range: 0-130°C, ±0.1°C. Operational range up to 0-60°C
Agitation * Manual or automatic control of agitation speed * 15-step program to change speed, or use DO cascade control
Air supply and exhaust Gas supply and dehumidifer: uses in-house air compressor or air dehumidifier, Air outlet / Exhaust
Power Three phase 220V or 380V (note: can be customized to local standard)
Air 30 L/min flow rate / 90 L/min flow rate / 150 L/min flow rate
Peripheral factory water supply Cooling water (tap water, at least 15oC below working temperature, must be soft water) ; Pressure at least 2 bar
Process water RO Water
Plant steam ≥ 2 bar; dry steam with no entrained condensate
Process steam ≥ 2 bar; dry steam with no entrained condensate
Drain In situ drain; ≥ 1"

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Winpact 100L/200L Pilot Scale SIP Fermentation System

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  • Wide range of vessel selection, from 100 L and 100L working volume
  • Multi-lingual 12” and above colored graphical control interface
  • Fully automated process with remote monitoring
  • 15-step automatic program setting
  • Orbital welding ensures minimal residue buildup
  • Highest grade construction with Stainless Steel SUS316L
  • Hive jacket design provides astounding temperature control
  • Exhaust pressure relief valve for maximum safety precaution
  • Multiple safety design integration for peace of mind operation
  • Remote monitoring & controlling software free from purchase
  • Password protection for multiple users with customized access levels
  • Various optional devices for process optimization and needs
  • Ethernet communication with Winpact SCADA software, and IP address
  Download Manual

Capacity 100 L/ 200 L
Total volume 120 L / 268 L
Working volume 100L / 200L
Vessel and jacket maximum working pressure 3 bar (43.5 psig) / 3 bar (43.5 psig)
Type Double layered fully enclosed capsule-type tank, with an outer temperature protective layer
Material Direct contact to medium - 316L stainless steel; all others - 304 stainless steel
Surface finish Interior polish ≦ 25 Ra/in (0.6 μm) Mechanical polishing; Electropolish optional Exterior polish ≦ 32 Ra/in (0.8 μm) Mechanical polishing; Electropolish optional
Ports Ports designed according to user requirements
Piping and valve materials Parts that directly contact with the product/medium uses 316L stainless steel (≤25 Ra/in) internal polished tubing (BPE standard) : A.) Internal EP polished diaphragm type pneumatic valve and manual valve (BPE standard) B.) Tubing all welded with orbital welding C.) Vessel bottom drain uses a diaphragm valve, to minimize dead volume D.) Piping designed for ease of transfer to scale up
Controller 12” color industrial touch screen
Setting * Automated sterilization process * Automated fermentation program
DO * Control range: 0-100%, adjustable * Software electrode calibration, with automatic temperature compensation function * Includes one set of side-inserted stainless steel autoclavable DO electrode * DO Stat features with intelligent feeding
pH * PID control with adjustable deadband * Control range 2.00 to 12.00 pH, ±0.01 * Calibration function with automatic temperature compensation function * Includes one set of side-inserted, autoclavable pH probe with stainless steel housing * pH Stat features with intelligent feeding
Pump * Built-in peristaltic pumps * Each feeding pump can run adjustable 15-step program * Each pump can be adjusted for speed, forward and backward direction, and manual or automatic mode * Each of the four peristaltic pumps can be designated for different functions: acid pump, base pump, antifoam pump, or substrate feeding pump * Optional fifth and six peristaltic pump available
Temperature * Vessel temperature is measured with a side-inserted PT-100 temperature probe and maintained using PID control. Measure range: 0-130℃, ±0.1℃, Operational range: 0-60℃, ±0.1℃.
Agitation * Manual or automatic control of agitation speed * 15-step program to change speed, or use DO cascade control
Air supply and exhaust Gas supply and dehumidifer: uses in-house air compressor or air dehumidifier, Air outlet / Exhaust
Capacity 100L/ 200 L
Power Three phase 220V or 380V (note: can be customized to local standard)
Air At least 7 bar, Flow rate of 300L/min / 600L/min, dehumidified and oil free
Peripheral factory water supply Cooling water (tap water, at least 15oC below working temperature, must be soft water) ; Pressure at least 2 bar
Process water RO Water
Plant steam ≥ 2 bar; dry steam with no entrained condensate
Process steam ≥ 2 bar; dry steam with no entrained condensate
Drain In situ drain; ≥ 2"

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Winpact 500L/1000L Production Scale SIP Fermentation System

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Winpact offers production-scale bioreactor/fermenter system for all of your large-scale fermentation needs. Our standard SIP (Sterilization in Place) fermentation system provides high quality and excellent compatibility to meet all the bioprocess engineering standards. All of our features are designed to provide high level of productivity and automation while maintaining a low operational cost. For fermentors over 200L, please contact Major Science or authorized distributors for more information. Customization is available to meet your requirements.

  Download Manual